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Akçaburgaz Mh. 3108 Sk. No: 6 PK: 34522 Kıraç, Esenyurt / İSTANBUL

AWS PET - PET BOTTLE RECYCLING WASHING LINE
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AWS PET - PET BOTTLE RECYCLING WASHING LINE

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PET bottle recycling is still an important recycling business in the recycling industry, even if the price of PET raw materials is low. ACERETECH team has many years of experience in the PET recycling industry worldwide, and our washing program is designed to reduce operating costs and obtain quality PET flakes.
With long-term experience in manufacturing a large number of Plastic Recycling Machines, combined with detailed customer feedback on PET bottle washing lines, ACERETECH continues to improve PET recycling solutions, giving customers high-volume and high-quality bottle flakes and low operating cost recycling lines.

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♻️ Recycling & Material

SPECIFICATIONS

Model Capacity Installation Power Steam Water Consumption Space
PET 1000 1000kg/h 385 KW 500kg/h 2-3T/h 1200m²
PET 2000 2000kg/h 520 KW 800kg/h 4-6T/h 1400m²
PET 3000 3000kg/h 720 KW 1000kg/h 6-8T/h 2200m²
PET 6000 6000kg/h 1180 KW 1600kg/h 10-12T/h 2600m²
ACS-H Plastic Pelletizing Line
  • 01.Chain Plate Conveyor
  • 02. De-Baler
  • 03.Belt Conveyor
  • 04. Trommel
  • 05. Ferrous Remover
  • 06. Label Remover
  • 07. Pre-Washer
  • 08. Disk Separator
  • 09. Bouncing Screen
  • 10. Bottle Sorting Machine
  • 11. Manual Sorting
  • 12. Crusher
  • 13. Disk Separator
  • 14. Separation Floating Tank
  • 14. Separation Floating Tank
  • 14. Separation Floating Tank
  • 15. Label Separator
  • 16. Hot Washer
  • 17. High Speed Friction Washer
  • 18. Centrifugal Dryer
  • 19. Pipeline Dryer
  • 20. Vibration Dryer
  • 21. Intelligent Control System
Feeding
01. Chain Plate Conveyor
Chain Plate Conveyor
The PET plastic bottle washing line is equipped with chain plate conveyor, which is wide and convenient for the transportation of plastic waste bottles
Feeding
02.De-Baler
De-Baler
De-baler is mainly used to break up compacted waste plastic bottles, so that they can be loosened and better entered into the next process.
Feeding
03. Belt Conveyor
Belt Conveyor
Conveying raw materials into next parts. Controlled by inverter, belt speed is adjustable. Function: bottles conveying Width of belt: 1000mm Basic material of belt: PVC Motor power: 2.2KW
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Remote Monitoring
04. Trommel
Function: remove stone, dust, loosen caps and small metal Basis material: Galvanized carbon steel Frame: Carbon steel Diameter of barrel : 1500mm Length : 5000mm Motor power: 5.5KW The hole diameter:50mm
None-Stop Piston Type Filter
05. Ferrous Remover
Ferrous Remover
Function: Equipped above the conveyor belt, used to remove iron, chromium, manganese and other ferrous Power:3KW
Die Head
06. Label Remover
Label Remover
Function: remove above 90% labels for both common and compressed bottle No flakes waste and no water consumption Motor power: 15KW Suction fan power: 5.5KW Rotary blade : 42pcs ( teeth 378pcs ) Fixed blade : 45sets * 4 = 180pcs ( teeth 1080pcs )
07. Pre-Washer
Pre-Washer
•Function: bottle washing, remove small size impurity, decrease the working pressure for down stream. Tank body SS304 Diameter:1500mm Length:6000mm Motor power:7.5KW Power of screw:2.2KW Diameter : 250mm
08. Disk Separator
Disk Separator
Equipped with multiple rolling screws, the material is screened by rolling, and the impurities can fall from the gap to the impurity receiving port below.
Packing System
09. Bouncing Screen
Bouncing Screen
Equipped with a disk separator, PET plastic bottles pass through the bouncing screen to remove loose impurities, labels, caps, etc.
Packing System
10. Bottle Sorting Machine
Bottle Sorting Machine
The material sorting of the whole bottle can be sorted according to factors such as the color required by the customer, and the PET bottle of the same color category can be carried out to the next process.
Packing System
11. Manual Sorting
Manual Sorting
The material is divided into two double stations through manual sorting for manual sorting
Packing System
12. Crusher
Crusher
Divide large-size raw materials into relatively uniform small-size raw materials through crushing. Crushing bottle to small flakes.
Packing System
13. Disk Separator
Disk Separator
Function: PET flakes conveying Motor power: 4KW Dia. of screw: 310mm Part contact with raw materials: stainless steel
Packing System
14. Separation Floating Tank
Separation Floating Tank
Function: wash flakes and remove floating material as PP,PE and Caustic Soda Motor power of screw loader: 5.5KW Motor power of thumbwheel: 0.55KW Quantity of thumbwheel: 3 sets Dia. of screw:250mm Part contact with raw materials: stainless steel< Equipped with water tank and pump
Packing System
15. Label Separator
Label Separator
Function: wash flakes and remove floating material as PP,PE and Caustic Soda Motor power of screw loader: 5.5KW Motor power of thumbwheel: 0.55KW Quantity of thumbwheel: 3 sets Dia. of screw:250mm Part contact with raw materials: stainless steel< Equipped with water tank and pump
16. Hot Washer
Hot Washer
Function: after hot washing, it’s easier to remove oil, glue Motor power: 5.5KW Volume of hot chamber≈4.07 m3 Outer layer: Carbon steel Inner layer: stainless steel Middle layer: rock wool for insulation Caustic soda percentage:1-2% Temperature of hot water:70-90 centigrade Non-stop flakes feeding and loading out
17. High Speed Friction Washer
High Speed Friction Washer
Function: remove the glue and dirty Motor power: 30KW Motor power of water pump:1.5KW Rotary speed of screw: 1200rpm Part contact with raw materials: stainless steel
18. Centrifugal Dryer
Centrifugal Dryer
Function: Drying and flakes moisture reach 2% Motor power: 22KW Motor of cover open:0.75KW Rotary speed of screw: 2200rpm Part contact with raw materials: stainless steel
19. Pipeline Dryer
Pipeline Dryer
Function: hot air drying, moisture < 1% Heating power: 48KW,if adopt steam heating, this electric consumption will be saved Power of blowing motor:5.5KW Power of suction motor: 5.5KW
20. Vibration Dryer
Vibration Dryer
Drying of washed PET bottle flakes through a vibrating sieve
21. Intelligent Control System
Intelligent Control System
With CE/CSA/TUV/SGS/ISO standard, all parameters can be set on the touch screen. 1.Electric control component: (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp. 2.For electrical controlling of the entire system. 3.Safety interlock principle. 4.All electrical units: LS, Schneider, ABB.