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ADS Double Stage
ADS Double Stage
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The ADS series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap. It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by ADS single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection,etc.
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♻️ Recycling & Material
PE Squeeze Film
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PMMA Flakes
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PP Crushed Material
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PP Plastic Cup Material
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PS Crushed Material
Learn MoreADVANTAGES
01. Better plasticizing effect
The second stage single screw extruder can provide more uniform plasticization and achieve better deashing and exhaust effect, ensuring full melting and quality improvement of plastics. It is more suitable for granulation of plastics with high impurity content and after washing.
02. High-purity particles
Through two-stage processing, impurities can be removed more effectively and the purity of the final plastic particles can be improved.
03. Strong adaptability
It can recycle a variety of hard plastics, such as PE/PP/ABS/PS/HIPS/PC, etc., with a wide range of applications.
04. Stable output
The two-stage system ensures the stability of the production process and can continuously output high-quality plastic particles.
05. The two-stage design
The two-stage design has a high degree of automation, simplified operating procedures, and reduced operating difficulty.
06. Extended equipment life
Pretreatment reduces the wear of the hard plastic on the extruder and extends the service life of the equipment.
SPECIFICATIONS
| Target Recycled Material | HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS, PET Final Product Shape: Particles |
|---|---|
| System Composition | Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. |
| Heater of Barrel | Ceramic heater or Far-infrared heater |
| Cooling of Barrel | Air cooling of fans through blowers |
| Vacuum Deashing Exhaust | Two Double-zone vacuum degassing system (Standard) |
| Material of Screw | Bimetal |
| Feeding Device | Belt Conveyor (Standard), Roll Hualing off device (Optional) |
| Pelletizing Type | Water-ring pelletizing / water-strands pelletizing / Under-water pelletizing |
| Technical Services | project design, factory construction, installation and recommendations, commissioning |
Machine Specifications
| Machine Model | Screw Diameter (mm) |
L/D | Extruder Motor (kw) |
Output Capacity (kg/h) |
|---|---|---|---|---|
| ADS100/120 | 100 | 32 | 110 | 260-350 |
| 120 | 10 | 30 | ||
| ADS120/150 | 120 | 32 | 132 | 330-420 |
| 150 | 10 | 37 | ||
| ADS150/180 | 150 | 32 | 185/200 | 550-650 |
| 180 | 10 | 45 | ||
| ADS180/200 | 180 | 32 | 250/315 | 800-1000 |
| 200 | 10 | 55 |
Composition and operation process
- 01. Material Transport
- 02. Gear Box
- 03.Intelligent Control
- 04. Single Screw Extruder
- 05. Double Vacuum Degassing Zones
- 06. Filtration System
- 07. Pelletizing System
- 08. Vibration Dry
- 09. Packing System
01. Material Transport
Screw Loader
Lumps or thick flakes after crushed, conveyed into the single screw extruder by screw loader, then, compress, plasticize in the extruder and removed volatiles and moisture by vacuum system, after filtering through the filtration system, to pelletize into granules. Depending on the different screw diameters of single screw, the typical capacity can cover from 100kg/h to 1000kg/h,Loading motor power: 2.2 kw. Conveying pipe made with stainless steel material, pipe inner thickness is 2mm, pipe diameter is 102mm.
Main Feeder (Volumetric)
It will feed the materials into the extruder. There is a stirring screw to avoid material’s blockage at the bottom of the feeder. Feeding hopper with level indicator. If you want to compound the materials, side feeders are optional.
02. Gear Box
Gear Box
ASE adopts high strength hardened reducer; Due to the compact structure and small center distance, the gearbox cannot be configured larger models of bearings, therefore, it is necessary to ensure that concentrate both coupling of motor drive and gearbox, to reduce effect of additional bending-motion to the bearings, which may affect the bearing using-life.
03. Intelligent Control
Remote Monitoring and Information Transmission
System program remote monitoring and transmission system, bluetooth both are available for ACS plastic pelletizing line realizing functions of remote monitoring and information transmission.
Intelligent Control
Intelligence Start: One button only. Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only".
Intelligence Stop: One button only. Each related modular part in ACS system available to shut down by only one button.
Emergency Stop: Emergency stop function is available in ACS plastic pelletizing system in case that uncertain risk occurred during machine running.
Intelligence Stop: One button only. Each related modular part in ACS system available to shut down by only one button.
Emergency Stop: Emergency stop function is available in ACS plastic pelletizing system in case that uncertain risk occurred during machine running.
European Appliances
The electrical equipment uses selected European brand electrical components to ensure the efficiency and safety of the equipment during operation. The equipment power distribution system is reasonably designed, with clear line layout, which effectively reduces the failure rate.
04. Single Screw Extruder
Barrel
Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.
Single Screw Extruder
Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.
05. Double Vacuum Degassing Zones
Double Vacuum Degassing Zones
With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.
06. Filtration System
None-Stop Piston Type Filter
A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
• Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
• Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
• Very low operation cost.
• Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
• Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
• Very low operation cost.
Plate Type Filter
The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing. Ring-shaped heater for consistent and stable heating.
Self Clean Filter
This model combines our self-developed self-cleaning filter. The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.
07. Pelletizing System
Die Head
This is the most appropriate process for the need for better melt filtration and higher production. In the first stage, two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the second-stage extruder at the same time.
Water Ring Pelletizing System
• Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure.
• RPM of rotatory blades is automatic based on melt extruding pressure.
• Easy and fast pelletizer blades changeover, without adjustment work saves time
• RPM of rotatory blades is automatic based on melt extruding pressure.
• Easy and fast pelletizer blades changeover, without adjustment work saves time
Strand Pelletizing
The strip-shaped Melted plastic strands passes through the cooling water tank and is quickly cooled and solidified. During the cooling process, the strip is pulled out by the traction device, maintaining a certain speed and stability. Then, the strip enters the pelletizer and is cut into pellets of a certain length by the rotating cutter.
Under-Water Pelletizing System
Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.
08. Vibration Dry
Vibration Dry
• Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
• Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
• Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
Plastic Particles
Final output: plastic particles, the plastic pellets can be re-used for producing high quality plastic products once again.
9. Packing System
Packing System
• Final qualified granules store here, the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
• Capacity online monitoring & Quantitative weighting system.
• Capacity online monitoring & Quantitative weighting system.
ADS Double Stage
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